Customer Project Gallery - old version
3D Elephant Wall Art
Created by: Martin Allen
Machine: E4 CNC Router
Material: 1/8" Baltic Birch Plywood
Bits, Speeds and Feeds: 1/16th end mill bit only. Speed 40 ipm and 0.04 depth of cut.
Door Harp
Created by: Ralph Elmore
Machine: E3 CNC Router
Material:
Base: 1" x 12" select pine
Sound Board: 1/4" cabinet grade birch plywood.
Speeds, Feeds, & Bits:
1st cut: (pocket) (15 ipm plunge x 20 ipm feed) (.10" cut depth per pass) (.25" stepover) = .50" dia. 1/4" shank flat end mill x depth of .20". For the sound board inlay.
2nd cut: (pocket) (15 ipm plunge x 20 ipm feed) (.10" cut depth per pass) (.25" stepover)= .50" dia. 1/4" shank flat end mill with start depth of .20" and cut depth of .35". For the sound hole pocket
3rd cut: (profile on the line) (20 ipm plunge x 25 ipm feed) (.10" cut depth per pass) = 1/4" shank x 60 degree v-bit x .18 cut depth. For the flower outline
4th cut: (profile on the line) (20 ipm plunge x 25 ipm feed) (.10" cut depth per pass)= 1/4" shank x 60 degree v-bit x .18 cut depth. For the flower outline
5th cut: (profile inside the line) (20 ipm plunge x 25 ipm feed) (.06" cut depth per pass) = 1/8" flat end mill x .35 deep. For the shaker pegs
6th cut: (profile inside the line) (20ipm plunge x 25 ipm feed) (.06" cut depth per pass) = 1/8" flat end mill x .6875 deep.for the zither pins.
7th cut: (profile on the outside of line) (20 ipm plunge x 25 ipm feed) (.06" cut depth per pass)= 1/8" flat end mill x .76" depth. Cuts out the flower.
Living Room Table Tray
Created by: Will Harlan
Machine: E4 CNC Router
Material: Wavy Maple
Bits, Speeds and Feeds:
60-degree V-Bit: Speed: 16000 rpm Feed: 45 in/min
1/4" End Mill Speed: 10000 rpm Feed: 60 in/min
1 1/4" Surfacing Bit (RC-2245) Speed: 15000 rpm Feed: 40mm/sec
Toddler Rocking Chair
Created by: Theron Culp
Machine: KL744
Material: Birch
Bits Used: 1/8"
Speeds and Feeds: 120 ipm 60, plunge .1
Letter Board Bench
Created by: Eddie Kazmerchuk of Woodchuk's Custom Creations
Machine: KL744 CNC Router
Wood: Pine
Bits Used: .250 Endmill, 90Degree Vbit, and 1/8 Straight bit
Speeds and Feeds: Thomas cut using .250 endmill .1dwpth per pass and 100ipm. Followed by a profile path using a 90vbit at .125 flat depth and 75ipm finally a profile cut using 1/8 straight bit at 200ipm.
Inlay Cutting Board
Created by: Shawn McKinney of HokieMade
Machine: E4 CNC Router
Wood: Walnut with Movingui Stripes
Inlay Wood Type: Canarywood
Size: 19"L x 12.5" W x 1.25" Thickness
Bit: 1/16 straight cut bit
Speeds and Feeds: 35 ipm, .030” depth of cut
Oval Rose
Created by: BlackWolf CNC Woodworking
Machine: E4 CNC Router
Material: Select Pine
Roughing: .25 EM Feed Rate 60
Finishing: 3.175mm Ball Nose Feed Rate 50
Profile: .12 EM Feed Rate 60
Viking Ship with Frame
Created by: Kjell Evensen of Evensen Productions
Machine: E4 CNC Router
Wood:
Viking Ship: Cherry
Frame: Walnut
Size:
Viking Ship: 7.25" x11.00"
Frame: 10.25" x14.00"
Bits:
Roughing: 3.175mm end mill
Finishing: 1mm tapered ball nose
Speeds and Feeds
Roughing: 1mm pass depth and started with 35 ipm and went slowly up to 150%.
Finishing: Started at 40 ipm and went up to 200% for the Viking ship and 150% for the frame.
911 Dispatcher
Created by: Chase VanderWege of Wege Wood Works
Machine: E3 CNC Router
Bit: 75mm tapered ball nose
United States of America
Created by: Matt Lett of Matt's Heroic Woodworks
Machine: E4 CNC Router
Wood: Oak
Bit: 90 Degree V Bit
Feed Rate: 4"per minute
Honor
Created by: Andy Anderson
Machine: E4 CNC Router with DC Spindle
Wood: Popular
Bits, Speeds and Feeds:
.25" end mill for roughing and profile cuts. The finish cut was done with a 3.175 mm 4.15 degree .5 mm tip tapered ball nose cutter, 20 IPM with 8% stepover. Engraving was with a .25 60 degree V-bit.
Finish: Danish oil finish, followed by a dark stain on the rock areas. Finally fished with a satin urethane.
Remember Flag
Created by: Chase Vander Wege of Wege Wood Works
Machine: E3 CNC Router
Wood: White Oak
Thickness: 1 inch
Speeds and Feeds:
90v bit .06 depth per pass at 35ipm
.125 endmill .06 depth per pass 10% stepover and 40ipm.
Cutout with .25 endmill .06 depth per pass at 35ipm
POW MIA Flag
Created by: Andrew Ritz of Torched Wood Works
Machine: E Series
Wood: Pine
Size: 16"x 11.5"
Bit: 90° vbit
Feed Rate: 50
Marine Coin Display Rack
Created by: Andrew Ritz: Torched Wood Works
Machine: E3 CNC Router
Wood: Premium Pine
Bits:
90 Degree V-bit for Starts
60 Degree V Bit for Logo
30 Degree V Bit for Lettering in Scroll.
Speeds and Feeds:
50 feed rate, 20 plunge, and .06 depth per pass
90 degree v-bit/.25 depth
60 degree v-bit/.025 depth
30 degree v-bit/.015 depth
Nursery Name Plaque
Created by: Heidi Nelson of D&H Holler Designs
Machine: E4 CNC router
Wood: 3/4 Pine, planed down to 1/2 inch.
Bits:1/8 in. double spiral down flute end mill
Speeds & Feeds: Feed rat started at 20 to cut the centers and then increased to 40 with the UGS over ride.
Spartan Knife Block
Created by: Greg Grote
Machine: E4 CNC Router
Wood: Purple Heart
Bits:1/8" 2-flute straight bit for everything except the "G", which was 90° x 1/2" vbit
Speeds and Feeds: 20 ipm, 0.045" depth per pass
Welcome
Created by: Chase VanderWege of Wege Wood Works
Machine: E3 CNC Router
Wood: Walnut
Bits, Speeds and Feeds:
Rough Cut : 125.4 Flute Ball Nose @ 58ipm @.06 depth per pass
Finish Cut: .5mm tapered ball nose @75 ipm, 6% stepover.
Display Case
Created by: Darrel from Barney's Wood Works
Machine: E4 CNC Router
Wood:
The Lord's Supper
Created by: James Rodriquez
Machine: E3 CNC Router
Wood: White Pine
Size: 10.5" x 5.5"
Bits: 125 end mill rough, & .1 ball nose finish
Speeds and Feeds: 20 ipm for both
Horse Plaque
Created by: Jim Hofer
Machine: E4 CNC Router
Wood: Pine
Bit: Rough Cut 1/4 ball nose end mill
Speeds and Feeds: 1/16 depth ,60 ipm
Bit: Finish Cut: 1mm tapered ball nose
Speeds and Feeds: at 25 ipm for finish.
Bit: Cut Out, 1/4 end mill for cutout.
Finish: Stained with golden pecan and sprayed with clear shellac.
Ganesha
Created by: Nickolas & Deepti Bogert
Machine: E4 CNC Router
Wood: Hard Maple
Size: 14" x 21" x1.5"
Bits:
Roughing 1/4" Endmill
Finishing 1/16" Tapered Ball Nose
Speeds and Feeds:
Roughing: .0625" depth of cut. 35 ipm with a 40% step over.
Finishing: 20 ipm with a 10% step over.
Wolf and Moon
Created by: Don & Liz Fry
Machine: E3 CNC Router
Wood: Pine
Size: 12x7” thickness .75”
Rough Cut:
Bit: 6.16 mm end mill
Speeds and Feeds: pass depth 3.0 mm stepover 0.616 mm (10%) Spindle speed 12000 rpm feed rate: 540 mm/min
Finish Cut:
Bit: 6mm ball nose diameter 4.0 mm
Speeds and Feeds: stepover 0.4 mm offset climb Spindle speed 12000 rpm feed rate 20”/min plunge rate 8.0”/min
54" Ultra Stick
Created by: Charlie Fite
Machine: E4 CNC Router
Wood: Balsa and ply construction,
Bits: 1/16" 2 flute straight end mill
27000 RPMs, 30-40 ipm.
Dragon Frame
Created by: Tim Joy of TJ's Custom Carvings
Machine: E3 CNC Router
Wood: Poplar
Wood Piece: 13x15x1.875
Surfaced Wood Piece: Surfaced down to 1.125 with a 1.000 surfacing bit at 20 ipm x 6pr x .050 dpi
20 ipm, 8 pr, and .050 dpi on roughing code 1/4 em
20 ipm 6 pr. and 0.30 dpi on finishing cut 1.0 r engraving bit.